Perovskite solar cells from the slot die coater - a step towards industrial production
The wet coating with a standard ink composition: the wet perovskite thin films (left) has a rib-like structure. The corresponding SEM image (right) of the annealed perovskite film shows inhomogeneities. © HZB
The wet coating with the optimised ink composition (left) is nearly perfectly even. The corresponding SEM image (right) of the annealed perovskite film shows much less inhomogeneities. © HZB
Solar cells made from metal halide perovskites achieve high efficiencies and their production from liquid inks requires only a small amount of energy. A team led by Prof. Dr. Eva Unger at Helmholtz-Zentrum Berlin is investigating the production process. At the X-ray source BESSY II, the group has analyzed the optimal composition of precursor inks for the production of high-quality FAPbI3 perovskite thin films by slot-die coating. The solar cells produced with these inks were tested under real life conditions in the field for a year and scaled up to mini-module size.
Metal halide perovskites are considered to be a particularly low-cost and promising class of materials for next-generation solar modules. Perovskite solar cells can be produced with coating processes using liquid inks made from precursor materials and various solvents. After coating, the solvents evaporate and the perovskites crystallise to form a more or less homogeneous layer.
Options for upscaling
Prof. Dr. Eva Unger's team at Helmholtz-Zentrum Berlin has extensive expertise in solution-based processing methods and is investigating options for upscaling. "Perovskite photovoltaics is the best solution-processable PV technology available," says Eva Unger, "but we are only just beginning to understand how the complex interaction of the solvent components affects the quality of the perovskite layers."
Variations of viscosity
This is because when the halide perovskite layers are coated on large surfaces, unwanted inhomogeneities can occur, for example so-called ribbing structures. "By varying the viscosity of the ink, such effects can be minimised," says Jinzhao Li, who is doing his PhD with Unger. At BESSY II, he has investigated how different solvent combinations affect the crystallisation of the perovskite films. The best p-i-n-FAPbI3 perovskite solar cells thus achieve a certified efficiency of 22.3 % on a laboratory scale. Jinzhao Li also produced mini solar modules (active area of 12.6 cm2) with colleagues from the HySPRINT innovation lab and PVcomB, which achieved efficiencies of around 17 %.
Outdoor test for one year
Dr Carolin Ulbrich's team tested the optimised solar cells at PVcomB’s outdoor test facility for a whole year: In the process, the efficiency remained almost stable in winter and spring, and only dropped in the warmer summer months. "These tests of larger modules under real conditions give us valuable information on degradation mechanisms to then further improve the long-term stability of halide perovskite photovoltaics," says Eva Unger.
- Ultrafast dissociation of molecules studied at BESSY IIFor the first time, an international team has tracked at BESSY II how heavy molecules – in this case bromochloromethane – disintegrate into smaller fragments when they absorb X-ray light. Using a newly developed analytical method, they were able to visualise the ultrafast dynamics of this process. In this process, the X-ray photons trigger a "molecular catapult effect": light atomic groups are ejected first, similar to projectiles fired from a catapult, while the heavier atoms - bromine and chlorine - separate more slowly.
- Battery research with the HZB X-ray microscopeNew cathode materials are being developed to further increase the capacity of lithium batteries. Multilayer lithium-rich transition metal oxides (LRTMOs) offer particularly high energy density. However, their capacity decreases with each charging cycle due to structural and chemical changes. Using X-ray methods at BESSY II, teams from several Chinese research institutions have now investigated these changes for the first time with highest precision: at the unique X-ray microscope, they were able to observe morphological and structural developments on the nanometre scale and also clarify chemical changes.
- BESSY II: New procedure for better thermoplasticsBio-based thermoplastics are produced from renewable organic materials and can be recycled after use. Their resilience can be improved by blending bio-based thermoplastics with other thermoplastics. However, the interface between the materials in these blends sometimes requires enhancement to achieve optimal properties. A team from the Eindhoven University of Technology in the Netherlands has now investigated at BESSY II how a new process enables thermoplastic blends with a high interfacial strength to be made from two base materials: Images taken at the new nano station of the IRIS beamline showed that nanocrystalline layers form during the process, which increase material performance.